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Filter Type Fully Welded Ball Valve

Filter Type Fully Welded Ball Valve

The Filter Type Fully Welded Ball Valve produced by RTV Ruitong Valve have uneven stress distribution due to the same material as the pipeline. They will not deform due to earthquakes or vehicles passing through the ground, and the pipeline is resistant to aging. The sealing ring body is made of PTFE material with a content of 20% C (carbon), ensuring complete leakage free (0%). It has the advantages of maintenance free, no leakage, strong reliability, high safety, and long service life.

Full welded ball valve, full bore welded ball valve Purpose:

1: Urban gas: gas output pipelines, main and branch supply pipelines, etc.

2: Centralized heating: Large scale heating equipment output pipelines, main pipelines, and branch pipelines.

3: Heat exchanger: opening and closing of pipelines and various circuits.

4: Steel plant: various fluid pipelines, waste gas selective discharge pipelines, gas and heat supply pipelines, fuel supply pipelines.

5: Various industrial equipment, various heat treatment pipelines, various industrial gas and heat pipelines.

Standard specifications for fully welded ball valves and full bore welded ball valves:

Size: DN15~1500

Pressure rating: ANSI 150lb~2500lb

Applicable temperature: -35~350 ℃

Valve body material: carbon steel, stainless steel, alloy steel

Internal material: carbon steel, stainless steel, alloy steel, special materials

Features of fully welded ball valve products:

The valve is full bore and has a fixed pivot structure.

The valve seat and valve stem are sealed twice, and the valve seat has an independent grease injection port.

Fixed ball cutoff and release function, equipped with dual piston effect valve seat, zero leakage.

The valve body adopts a fully welded type, which can extend the valve stem and be used underground.

Anti static, fire safe, and valve stem anti blowing function.

Long service life.

It is welded by forged steel. The forging materials are subjected to ultrasonic examination according to ASME nondestructive flaw detection requirements. The welding slope on the connection face is subjected to liquid penetration examination.

Corrosion Resistance And Sulfide Stress Resistance
Certain corrosion allowance is left for the body wall thickness. The carbon steel stem, fixed shaft, ball, seat and seat ring are subjected to chemical nickel plating according to ASTM B733 and B656. In addition, various corrosion resistance materials are available for users to select. According to customer requirements, the valve materials can be selected according to NACE MR 0175/ISO 15156 or NACE MR 0103, and strict quality control and quality inspection should be carried out during the manufacturing so as to fully meet the requirements in the standards and meet the service conditions in sulfurization environment.

Welding Of Transition Pipe
During the manufacturing of the fully welded pipeline ball valve, the transition pipe can e welded for the welding ends valve. The transition pipe can be supplied by users or by our company according to user requirements. Please indicate the transition pipe diameter and length A when placing orders.

Technical Specification
Normal Size Range: 2"-24" DN15 to DN600
Normal Pressure Rating: ANSI #150 to 900, PN10 Thru PN150
Material: Carbon Steel & Stainless Steel 
Optional Locking Device or Stem Extension
Ends Connections: W.ExW.E, W.ExFLG 
Optional Direct Mounting to ISO 5211
Full Port or Regular Bore
Double Block and Bleed
NACE MR-01-75

Standards compliance
Design and Manufacture: API 6D, ASME B16.34, EN12516, DIN3357-1
Face to face(end to end): ANSI B16.10,API 6D
Fire-safe: API 607,API 6FA
Butt welded end: ANSI B16.25
Test and inspection: API 598,API 6D

Product Overview

The fully welded filter ball valve is a new type of self filtering welding ball valve, which solves the problems of installation conditions and cleaning difficulties when installing filters in existing pipelines. Its design is reasonable, the structure is compact, the operation is flexible and labor-saving, and installation and maintenance are very convenient. It not only significantly reduces space occupation, but also helps to reduce costs and promote widespread application. Mainly used in industrial pipeline fields such as regional heating pipelines, sewage treatment, and air conditioning pipelines.

Structural Features

The fully welded filter ball valve can filter impurities and larger particles in the medium. Impurity particles are intercepted at the bottom of the filter screen, and the medium can pass through normally without increasing heat loss. It does not generate internal pressure on the valve, does not reduce the service life of the valve, does not generate internal pressure on the valve, does not reduce the service life of the valve. When cleaning/maintaining the valve, the pressure in the valve chamber can be released through the pressure relief valve, and then the drain outlet can be opened to clean/maintain the filter screen, which is safe and reliable.

Material details: Valve body: ASTM A53 or 20 # equivalent material Valve stem: AISI 304 or equivalent material Ball; AISI 304 valve stem/sliding bearing: 304 PTFE valve seat seal: 25% C PTFE. The fully welded filter ball valve has a multifunctional function of one valve, which not only serves to cut off the medium, but also has a filtering function. This not only saves installation space, but also saves traditional pre filters. It is easy to install and clean, has a fully welded structure, and has a longer service life.

Performance Parameters

DN

L(RF)

L(WE)

D1

D2

H1(handle)

H1(Vortex handle)

W(handle)

W(Vortex handle)

65

280

300

89

133

175

 

265

 

80

300

325

114

152

192

169

350

 

100

350

325

141

180

205

183

420

140

125

350

350

168

219

225

203

420

140

150

457

457

219

273

245

224

900

200

200

521

521

273

351

285

262

900

400

250

568

560

325

426

348

322

 

400

300

648

635

377

508

 

355

 

500

If you have any enquiry about quotation or cooperation,please feel free to email us at or use the following enquiry form. Our sales will contact you within 24 hours. Thank you for your interest in our products.

+86 15888732537+86 15888732537rtv@zjrtfm.com